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High-Performance Conductive SiC Ceramic for EMI Shielding in AI Data Centers

Case study Published Nov 10, 2025

The Critical Need for EMI Shielding in High-Performance Computing

The rapid advancement of Artificial Intelligence (AI) and High-Performance Computing (HPC) demands unprecedented levels of data processing and communication speed. Modern AI data centers utilize complex hardware, including advanced GPUs  and high-speed interconnects, operating at GHz  frequencies. These systems inevitably generate significant Electromagnetic Interference (EMI), which poses a critical threat to Signal Integrity, leading to potential data errors, increased system noise, and compromised long-term reliability.

Traditional materials used for shielding, such as thin metallic alloys or conductive polymer composites, are increasingly insufficient in this demanding environment due to several key limitations:

  1. Thermal Drift: Their shielding performance degrades under the constant, intense heat generated by modern AI accelerators.

  2. Susceptibility to Corrosion: They lack the stability to withstand the challenging chemical and humid conditions of data center operations.

  3. Compromised Structural Integrity: They often cannot simultaneously serve as robust structural components while delivering consistent shielding.

    176e0e06461be5ae3e2ef4afbdcdea2 EMI Shielding Enclosures

Introducing the Ultra-Conductive SiC Ceramic: Next-Level EMI Shielding

This advanced material is a specialized, electrically conductive Silicon Carbide SiC ceramic, engineered to master the dual challenges of thermal management and EMI shielding in high-density electronics. With an exceptional bulk resistivity of 10^{-7}Ωm, this material effectively merges the high electrical conductivity typically associated with metals with the superior thermal and structural stability inherent to advanced ceramics.

This material is designed as a structural and functional solution for crucial components within server racks, $\text{GPU}$ accelerators, and high-speed networking gear—it is explicitly not intended as a core semiconductor wafer or chip material.

Technical Superiority and Product Advantages for EMI Shielding

1. Maximized EMI Shielding Effectiveness (SE)

  • Reflective Mechanism: The core of its shielding capability lies in its outstanding electrical conductivity 10^{-7}Ωm. This ultra-low resistivity ensures a strong interaction with the electromagnetic field, promoting maximum reflection of EMI waves. Reflection is the dominant shielding mechanism required to protect sensitive circuits from the high-frequency noise generated by neighboring components.
  • High-Frequency Performance: Technical testing demonstrates superior Shielding Effectiveness (SE) across the essential GHz  spectrum used in AI interconnects, providing reliable electromagnetic isolation where it is most needed.

2. Enhanced Thermal and Mechanical Stability

  • Extreme Thermal Resilience: In contrast to materials limited by lower melting points, this SiC ceramic maintains its mechanical and electrical performance stability under the continuous high operating temperatures typical of AI compute racks.
  • Integrated Functionality: Leveraging the high thermal conductivity intrinsic SiC , components fabricated from this material can serve as an integrated thermal-electrical solution. They can act as an effective EMI shield, a reliable ground path, and an auxiliary heat spreader for local hot spots, simplifying the design architecture.

3. Long-Term Reliability

  • Durability and Wear Resistance: SiC  is characterized by its high hardness and chemical inertness. This translates to exceptional wear resistance and corrosion resistance, ensuring that the EMI shielding effectiveness remains uncompromised over the long operational lifespan of a data center.
  • Dimensional Integrity: The low Coefficient of Thermal Expansion CTE  ensures the structural component maintains precise dimensions despite temperature fluctuations, critically preventing air gaps or structural deformations that could degrade the effectiveness of the protective electromagnetic enclosure.

Strategic Applications in AI Infrastructure

  • Accelerator Card Enclosures: Used to fabricate precise shielding lids or structures for high-power GPU  and TPU modules, preventing signal cross-talk and protecting adjacent components.
  • High-Speed I/O Components: Integrated into connection assemblies and interface covers to provide reliable EMI shielding and grounding for high-bandwidth PCIe  and CXL  ports.
  • Power Electronics Protection: Utilized for enclosures or internal structural components within  HVDC  power supplies and voltage regulation modules  VRMs  where heat and electromagnetic noise are highly concentrated.

This conductive SiC ceramic offers a foundational solution for system architects aiming to push the boundaries of performance and reliability in the next generation of AI data centers.

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